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| flyboy | mod. to the l98 A.I.R. pulley | ||
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Elite Guru
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I got tired of being asked "what is that for" when someone pointed to the "erector set" like contraption that is the A.I.R. pump delete pulley system. I modified mine by downsizing the pulley and moving it to the upper spacer. This required making a new alternator brace, shorten and step the spacer, saw one bracket in half and enlarge the hole to 3/4". Purchases include a 3/8x6" bolt, a shorter belt and a smaller, 2-1/4" pulley(dayco #89095). I had a 1/2"x1-1/2" alum. push bar from a door for the alt. bracket. I am pleased with the result. Here are a tool list and some pics. in case someone's interested in doing it. Joe
ruler scribe hacksaw various files drill sandpaper Attach file: TPIS AIR delete.jpg (28.20 KB)![]() my design.JPG (128.89 KB)![]() TPIS installed.jpg (49.85 KB)![]() view 1.JPG (112.13 KB)![]() view 2.JPG (110.24 KB)![]() pieces.JPG (136.81 KB)![]() ready for hacksaw.JPG (124.53 KB)![]() filing .75 hole.JPG (121.93 KB)![]() hacksawed.JPG (138.01 KB)![]() mods to spacer.JPG (137.41 KB)![]() spacer complete.JPG (142.29 KB)![]() more filing.JPG (135.83 KB)![]() that billet look.JPG (125.29 KB)![]() |
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Posted on: 2/8 9:24
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| CentralCoaster | Re: mod. to the l98 A.I.R. pulley | ||
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Wow! I love seeing a nice final result out of basic tools that everyone has. Without the other pics I would have assumed you used a CNC.
The pulley sticking out in the before pics does look tacky, I have a pulley and have looked at tucking it down in there but haven't followed through with a bracket. How does the pulley bearing work on that, does the bolt capture the inner race? Looks like that spacer has a collar that goes inside the pulley. |
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Posted on: 2/8 9:40
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www.cardomain.com/id/centralcoaster |
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| BillH | Re: mod. to the l98 A.I.R. pulley | ||
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Excellent work. Looks well engineered too.
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Posted on: 2/8 9:47
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Understeer is hitting the wall with the front of the car - Oversteer is hitting the wall with the rear of the car - - Horsepower is how fast you hit the wall - - - Torque is how far you push wall |
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| flyboy | Re: mod. to the l98 A.I.R. pulley | ||
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Elite Guru
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Quote:
Thanks. Yes and yes, the operation is the same as the tpis unit, just looks better. It's actually more rigid. |
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Posted on: 2/8 9:57
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| Aardwolf | Re: mod. to the l98 A.I.R. pulley | ||
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I'm surprised you didn't make a bracket to move the alternator up instead, thus doing away with all air pump mess. That is really well made, good work!
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Posted on: 2/8 10:26
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| flyboy | Re: mod. to the l98 A.I.R. pulley | ||
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The alt. location kind of balances out with the a/c comp. on the other side, no? Also tied to the p.s. pump bracket, and exhaust man. Hood clearance? No, really don't want to mess w/that.
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Posted on: 2/8 10:43
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naturally asphyxiated LTR L98 600HP give or take |
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| bogus | Re: mod. to the l98 A.I.R. pulley | ||
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That is IMPRESSIVE!!! Looks factory! Way to go!
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Posted on: 2/8 11:25
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I refuse to call people an ass anymore. It insults hard working donkeys worldwide. |
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| Matatk | Re: mod. to the l98 A.I.R. pulley | ||
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That's a very nice bracket. I think you should write up some nice instructions and post it in the tech library
Matthew |
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Posted on: 2/8 18:26
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![]() 1989 Corvette...custom 383 stroker, built trans with 2400 stall. Still in the final tuning stages! |
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| Ultraman | Re: mod. to the l98 A.I.R. pulley | ||
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Wow! You could like sell those to people......like me! Nice work.
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Posted on: 2/8 20:34
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90 Charcoal Metallic Box Stock L98 except for all the stuff I've taken off. 99 Harley Davidson Custom Ultra 95" S&S Cams, much chrome. "The Dodge is ram inducted but it's understood, I've got a fuel injected engine set'n under my hood! |
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| Trae1976 | Re: mod. to the l98 A.I.R. pulley | ||
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Outstanding work flyboy!
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Posted on: 2/9 5:16
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Highlight of the Week ... and it's not even a nice Vette. ![]() My Photos Vettes of the Smokies |
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| shakedown067 | Re: mod. to the l98 A.I.R. pulley | ||
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Very sharp!
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Posted on: 2/9 9:15
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| patgizz | Re: mod. to the l98 A.I.R. pulley | ||
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heh erector set look - i hate that about the readily available AIR delete parts. "hey bill lets stack a bunch of $hit up and call it done and charge $120"
looks very nice. i have one i have never seen before on my car, machined out of one piece of aluminum and nicely curved instead of all rectangle and spacer. |
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Posted on: 2/9 12:49
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| Gearheadotaku | Re: mod. to the l98 A.I.R. pulley | ||
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looks good!
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Posted on: 2/11 16:15
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In the servitude of my fiberglass Mistress |
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TPIS AIR delete.jpg (28.20 KB)












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